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Hand Held Welders Tweezer-Weld

Some welding applications require the flexibility and versatility of a hand held welding attachment. Hand held attachments allow welding of complex geometries that would require expensive fixturing when using conventional weld heads.

Hand held attachments provide a way for laboratories and businesses to lower their overall weld system costs. In general, welding attachments are easy to use, require low maintenance, and provide a great deal of flexibility for small production runs or research environments.

Hand held weld attachments provide users with the ideal welding solution for their specific application and needs. Available hand pieces include
single probe hand pieces, dual probe hand pieces, tweezer style hand pieces, pressure actuated single probe hand pieces, and pressure actuated tweezer-style attachments. Technical data and specifications for each weld attachment are found in this document.

THP P – Pneumatic Tweezer Hand Piece

Features:

• Air-actuated tweezer-style hand piece
• Force ranges: 5-50lbs
• Adjustable throat up to 1.75”
• 1” Stroke Distance
• Can use 1/8” opposed electrodes

Pneumatic Tweezer Hand Piece
Force 5 – 50 lbs
Copper Bar Size 1/2” x 1/16”
Weight lb/kg 2.5 lb / 0.36 kg
CD Welder (ws) 100 – 1000 (ws)
Wire AWG 1 AWG
AC Welder (kVA) 1.5 kVA – 5.0 kVA

PGHP Wheel – Poke Gun Hand Piece with Roll Spot Wheel Attachment

Features:

• Easy to handle
• Conveniently placed trigger switch
• Roll-Spot Copper Wheel Attachment

Poke Gun Hand Piece with Roll Spot
Electrode Size 3/8” Shank
Dimensions (WxHxL) .75” x 2.5” x 7”
Weight lb/kg .56 lb / .25 kg
CD Welder (ws) 100 – 1000 (ws)
Wire AWG 4 AWG – 1 AWG
AC Welder (kVA) 1.5 kVA

PGHP – Poke Gun Hand Piece

Features:

• Easy to handle
• Conveniently placed trigger switch

Poke Gun Hand Piece
Electrode Size 3/8”
Dimensions (WxHxL) 1” x 3” x 6”
Weight lb/kg 1.3 lb / .59 kg
CD Welder (ws) 100 – 1000 (ws)
Wire AWG 4 AWG – 1 AWG
AC Welder (kVA) 2.5 kVA

SPHP – Single Probe Hand Piece

Features:

• 1/4” diameter copper shank
• 8 AWG cabling

Single Probe Hand Piece
Electrode Size 1/4”
Weight lb/kg 0.55 lb / 0.25 kg
CD Welder (ws) 100 – 1000 (ws)
Wire AWG 8 AWG
AC Welder (kVA) 1.5 kVA – 5.0 kVA

SPHP LP – Single Probe Hand Piece

Features:

• 1/4” diameter brass shank
• 8 AWG cabling
• Accepts 1/16” or 2mm diameter electrode

Single Probe Hand Piece
Low Power
Electrode Size 1/16”
Weight lb/kg 1.5 lb / 0.68 kg
CD Welder (ws) 100 – 400 (ws)
Wire AWG 8 AWG
AC Welder (kVA) 1.5 kVA – 5.0 kVA

SPHP MP – Single Probe Hand Piece

Features:

• 5/8” diameter brass shank
• 4 AWG cabling
• Accepts 1/8” diameter electrode

Single Probe Hand Piece
Medium Power
Electrode Size 1/8”
Weight lb/kg 2 lb / 0.9 kg
CD Welder (ws) 320 – 1000 (ws)
AWG for CD 4 AWG
AC Welder (kVA) 1.5 kVA – 5.0 kVA

SPHP HP – Single Probe Hand Piece

Features:

• 7/8” diameter brass shank
• 1 AWG cabling
• Accepts 3/16” diameter electrode

Single Probe Hand Piece
High Power
Electrode Size 3/16”
Weight lb/kg 3.5 lb / 1.6 kg
CD Welder (ws) 320 – 1000 (ws)
AWG 1 AWG
AC Welder (kVA) 1.5 kVA – 5.0 kVA

DPHP – Dual Probe Hand Piece

Features:

• For thermalcompression bonding
• 10 AWG cabling

Dual Probe Hand Piece
Micro
Electrode Size 1/8” Shank
Weight lb/kg 2 lb / 1 kg
DC Welder (ws) DCD 320/DC-5
AWG 10 AWG
AC Welder (kVA) 1.5 kVA – 2.5 kVA

PGHP – Poke Gun Hand Piece

Features:

• 1/4” diameter RWMA II copper shank
• 8 AWG cabling

Dual Probe Hand Piece
Electrode Size 1/4”
Weight lb/kg 0.65 lb / 0.29 kg
CD Welder (ws) 100 – 1000 (ws)
Wire AWG 8 AWG
AC Welder (kVA) 1.5 kVA – 5.0 kVA

DPHP LP – Dual Probe Hand Piece

Features:

• 1/4” diameter brass shank
• 8 AWG cabling
• Accepts 1/16” diameter electrodes

Dual Probe Hand Piece
Low Power
Electrode Size 1/16”
Weight lb/kg 2 lbs / 0.9 kg
CD Welder (ws) 100 – 1000 (ws)
Wire AWG 8 AWG
AC Welder (kVA) 1.5 kVA – 5.0 kVA

DPHP MP – Dual Probe Hand Piece

Features:

• 5/8” diameter brass shank
• 4 AWG cabling
• Accepts 1/8” diameter electrodes

Dual Probe Hand Piece
Medium Power
Electrode Size 1/8”
Weight lb/kg 2 lbs / 0.9 kg
CD Welder (ws) 400 – 1000 (ws)
Wire AWG 4 AWG
AC Welder (kVA) 1.5 kVA – 5.0 kVA

DPHP HP – Dual Probe Hand Piece

Features:

• 7/8” diameter brass shank
• 1 AWG cabling
• Accepts 3/16” diameter electrodes

Dual Probe Hand Piece
High Power
Electrode Size 3/16”
Weight lb/kg 3 lb / 1.36 kg
CD Welder (ws) 400 – 1000 (ws)
Wire AWG 1 AWG
AC Welder (kVA) 1.5 kVA – 5.0 kVA

PADP HP – Pressure Activated Dual Probe Hand Piece

Features:

• Independently adjustable pressure
• 6 AWG cabling
• Accepts 1/8” diameter electrodes

Pressure Activated Dual Probe Hand Piece High Power
Spring Force 8 lbs
Electrode Size 1/8”
Weight lb/kg 4 lb / 1.8 kg
CD Welder (ws) 100 – 600 (ws)
Wire AWG 8 AWG – 6 AWG
AC Welder (kVA) 1.5 kVA – 2.5 kVA

PASP HP CP – Pressure-Activated Single Probe Hand Piece Alligator Clip

Features:

• Pressure-actuated for repeatability
• Adjustable pressure set-point
• For hard-to-reach welds
• 1/8” RWMA II Electrode
• Large alligator clip for simple setup
• 6 AWG cabling standard

PASP – Alligator Clip
Spring Force 1 – 6 lbs
Electrode Size 1/8”
Dimensions (WxHxL) 1.125” x 3.5” x 9”
Weight lb/kg 3.35 lb / 1.5 kg
CD Welder (ws) 100-1000 (ws)
Wire AWG 6 AWG
AC Welder (kVA) 2.5 kVA

PASP HP MAG – Pressure-Activated Single Probe Hand Piece Magnetic

Features:

• Pressure-actuated for repeatability
• Adjustable pressure set-point
• For hard-to-reach welds
• 1/8” RWMA II Electrode
• Large magnetic clip for simple setup (iron base material)
• 6 AWG cabling standard

PASP – Magnetic Clip
Spring Force 1 – 6 lbs
Electrode Size 1/8”
Dimensions (WxHxL) 1.125” x 3.5” x 9”
Weight lb/kg 3.35 lb / 1.5 kg
CD Welder (ws) 300-1000 (ws)
Wire AWG 6 AWG – 1 AWG
AC Welder (kVA) 2.5 kVA

PASP HP RS – Pressure-Activated Single Probe Hand Piece Roll Spot

Features:

• Pressure-actuated for repeatability
• Adjustable pressure set-point
• 2” copper wheel (EL-ROLL)
• Large alligator clip for simple setup
• 1 AWG cabling standard

PASP – Roll Spot
Electrode Size 1/4” Shank
Dimensions (WxHxL) 1.125” x 3.5” x 9”
Weight lb/kg 4 lbs / 1.8 kg
CD Welder (ws) 200 – 1000 (ws)
Wire AWG 6 AWG – 1 AWG
AC Welder (kVA) 5.0 kVA

PASP HP H – Pressure-Activated Single Probe Hand Piece Honeycomb

Features:

• Pressure-actuated for repeatability
• Adjustable pressure set-point
• Honeycomb Tack Electrode (either radiused or Flat)
• Large alligator clip for simple setup
• 1 AWG cabling standard

PASP – Honeycomb
Electrode Size 1/4”
Dimensions (WxHxL) 1.125” x 3.5” x 9”
Weight lb/kg 4 lbs / 1.8 kg
CD Welder (ws) 1000 (ws)
Wire AWG 4 AWG – 1 AWG
AC Welder (kVA) 5.0 kVA

HP RWMA Package – Hand Piece RWMA Package

Features:

• Opposed welding hand piece
• 1/4” diameter RWMA II copper shank
• 8 AWG cabling

Tweezer Hand Piece (RWMA)
Copper Bar Size 1/2” x 1/16”
Weight lb/kg 2.5 lb / 0.36 kg
CD Welder (ws) 100 – 1000 (ws)
Wire AWG 8 AWG
AC Welder (kVA) 1.5 kVA – 5.0 kVA

THP – Tweezer Hand Piece

Features:

• Opposed welding hand piece

Tweezer Hand Piece
Copper Bar Size 1/2” x 1/16”
Weight 0.8 lb / 0.36 kg
CD Welder (ws) 100 – 1000 (ws)
Wire AWG 8 AWG
AC Welder (kVA) 1.5 kVA – 5.0 kVA

PTHP LP – Pressure Actuated Tweezer Hand Piece

Features:

• Opposed welding hand piece
• Accepts 3/16” electrodes
• 1 pair of RWMA II electrodes (EL187RWMA-ANG)
• Molybdenum electrodes available
• Pressure Range 0.5 – 6 lbf
• 8 AWG cabling standard

Prerssure-Actuated Tweezer Hand Piece
Low Power
Spring Force 1 – 6 lbs
Electrode Size 3/16”
Dimensions(WxHxL) .75” x 2.5” x 7”
Weight lb/kg .56 lb / .25 kg
CD Welder (ws) 100 – 1000 (ws)
Wire AWG 8 AWG
AC Welder (kVA) 1.5 kVA

PTHP MP – Pressure Actuated Tweezer Hand Piece

Features:

• Opposed welding hand piece
• Accepts 3/16” electrodes
• 1 pair of RWMA II copper electrodes
• Tungsten electrodes available
• Pressure Range 1 – 10 lbf
• 4 AWG cabling standard

Prerssure-Actuated Tweezer Hand Piece
Medium Power
Spring Force 1 – 10 lbs
Electrode Size 3/16”
Dimensions(WxHxL) 1” x 3” x 6”
Weight lb/kg 1.3 lb / .59 kg
CD Welder (ws) 100 – 1000 (ws)
Wire AWG 4 AWG – 1 AWG
AC Welder (kVA) 2.5 kVA

PTHP HP – Pressure Actuated Tweezer Hand Piece

Features:

• Opposed welding hand piece
• Accepts 3/16” electrodes
• 1 pair of RWMA II copper electrodes
• Tungsten electrodes available
• Pressure Range 1 – 10 lbf
• 1 AWG cabling standard

Prerssure-Actuated Tweezer Hand Piece
High Power
Spring Force 1 – 10 lbs
Electrode Size 3/16”
Dimensions(WxHxL) 1” x 3” x 6”
Weight lb/kg 1.4 lb / .64 kg
CD Welder (ws) 1000 (ws)
Wire AWG 1 AWG
AC Welder (kVA) 5 kVA

 

Hand Held Welders

The TW-110A Pliers are designed for small spotHand Held Welders Tweezer Weld welding applications and are ideally suited for cross wire welding up to 0.04″ diameter. The pliers come equipped with a built-in weld initiating switch, 36″ flexible leads, and utilizes the patented Tweezer- Weld cantilever spring design.

Features: · Ergonomic Design · Ease of Use · Reliability · Portability · Flexible & Adaptable for Multiple Applications

Applications: · Small Electronic Assemblies · Small Spot Welding Applications · Foil Welding · Battery Tabbing · Cross Wire Welding

Specs: Kva Range 250 W.S. stored energy/3KVa Electrode Force 3 to 12 lbs. Dimensions 2.75″ H x 1″ W x 9″ L Electrode Size 3/16″ Diameter Throat Depth 2.75″ Timer Initiation Micro Switch

The TW-103 Pencil is designed for applicationsHand Held Welders Tweezer Weld where the work is placed against a platen which is one side of the welding circuit. The Pencil also incorporates the patented Tweezer-Weld cantilever spring design. When the correct pressure is reached, the micro switch automatically closes and initiates the weld sequence.

Specs: Kva Range up to 5 Kva Electrode Force 3 to 12 lbs. Dimensions 1.75″ W x 10″ L Electrode Size 3/16″ diameter Timer Initiation Micro Switch

The TW-105 Pencil is designed for series or parallel gap welding where materials can be welded from Hand Held Welders Tweezer Weldone side only. The Pencil utilizes the patented Tweezer-Weld cantilever spring design.

Specs: Kva Range up to 5 Kva Electrode Force 3 to 12 lbs. Dimensions 2″ W x 9″ L Electrode Size 1/8″ sq. RWMA Class 2 Electrode Gap 0.005″ to 0.075″ Timer Initiation Micro Switch.